Allen-Bradley 2094-BC04-M03-M Integrated Axis Module

Allen-Bradley 2094-BC04-M03-M Integrated Axis Module

The Allen-Bradley 2094-BC04-M03-M integrated axis module is a core component of the Kinetix 6200/6500 series servo drives, specifically designed for high-performance motion control requirements in complex industrial environments. As an integrated motion control solution, this module integrates driving, control, and feedback functions into one unit, providing high-precision and high-reliability motion control capabilities for automation equipment.

Key Features and Specifications

• Input Voltage: 360-480V AC (nominal), 324-528V rms (effective value)
• Phase Number: Three-phase
• Frequency Range: 47-63Hz
• Power Module Rated Power: 28kW (at 460V input voltage)
• Inverter Current Rating: 30A (at 460V input voltage)
• Electrical Power: 13kW

Supported Motor Types and Feedback Methods

The 2094-BC04-M03-M integrated axis module supports various types of servo motors and offers multiple feedback methods such as encoders and resolvers. This flexibility allows it to adapt to different application scenarios and provides users with more options.

Control Modes

The module supports multiple control modes including position control, speed control, and torque control, meeting the diverse needs of complex motion control systems. It also features a safe torque-off function, which significantly enhances operator safety.

Modular Design

The 2094-BC04-M03-M integrated axis module adopts a modular design, allowing flexible configuration according to actual needs. Users can choose between Series A (standard overload support) or Series B (standard or peak enhancement options) to satisfy different application requirements. This modular design not only improves system flexibility but also simplifies installation and maintenance processes, reducing overall costs.

Application Fields

The Allen-Bradley 2094-BC04-M03-M integrated axis module has a wide range of applications in the industrial automation field, including:

• Manufacturing: For precise motion control in automated production lines.
• Robotics: As the joint drive system for industrial robots.
• Machine Tool Industry: Providing high-precision axis drive for CNC machine tools.
• Packaging Machinery: Achieving precise position control during the packaging process.

Performance Indicators

• Position Control Accuracy: The module can achieve sub-micron positioning accuracy, meeting the needs of high-precision processing and assembly applications.
• Speed Control Accuracy: ±0.01% speed control accuracy ensures smooth motion, suitable for applications requiring precise speed adjustment.
• Torque Control Accuracy: ±0.5% torque control accuracy guarantees precise force control, ideal for applications requiring precise force feedback.
• Response Time: Less than 1ms response time enables the module to quickly adapt to load changes, performing well in high-speed motion and rapid positioning applications.
• Bandwidth: Over 2kHz bandwidth supports high-frequency motion control, suitable for applications requiring fast response.
• Stability: With advanced control algorithms, the module remains stable under complex load conditions, effectively preventing oscillation and loss of control.

Interface Types

The 2094-BC04-M03-M integrated axis module is equipped with various interface types to meet the needs of different application scenarios. Main interfaces include Ethernet/IP for real-time industrial Ethernet communication, DeviceNet for device-level network connection, SERCOS III for high-speed real-time communication, and encoder interfaces.

Safety Features

Safety features are a core aspect of the 2094-BC04-M03-M integrated axis module’s design. The module is equipped with a safe torque-off function, which can immediately stop motor output in emergency situations, effectively preventing accidental movement and greatly enhancing operator safety. Additionally, it supports fail-safe inputs, capable of real-time system monitoring and automatically triggering safety mechanisms in abnormal situations, further enhancing overall safety performance.

Installation Requirements

• Space Requirements: The module should be installed in a dry, well-ventilated environment, away from heat sources and corrosive substances.
• Environmental Conditions: It is recommended to operate within a temperature range of 0-40°C with a relative humidity not exceeding 95%.
• Hardware Connections: The module should be connected to the power supply, motor, and controller via dedicated cables, ensuring good grounding.
• Installation Methods: It can be installed using panel mounting or DIN rail mounting, depending on application needs.
• Installation Location: The module should be installed in a location convenient for operation and maintenance, ensuring sufficient space for wiring and heat dissipation.