ABB SYN5201A-Z, V271 3BHB006714R0271 Synchronization Module
The ABB SYN5201A-Z, V271 3BHB006714R0271 is a synchronization module designed for precise control and coordination of power generation systems, ensuring safe and efficient synchronization of generators, motors, or renewable energy sources with electrical grids or other power sources. This module is part of ABB’s industrial automation portfolio and is widely used in power plants, substations, and microgrid applications. Below is a detailed breakdown of its features, technical specifications, and industrial applications.
1. Key Features
- Automatic Synchronization:
- Automatically matches voltage, frequency, and phase angle between generators and grids for seamless connection.
- Supports dead bus synchronization and live bus synchronization modes.
- Protection and Monitoring:
- Integrated protection against out-of-phase, overvoltage, underfrequency, and phase sequence errors.
- Real-time monitoring of synchronization parameters via LED indicators or communication interfaces.
- Flexible Integration:
- Communication Protocols: Modbus RTU/TCP, Profibus DP, IEC 61850 (optional), and OPC UA for SCADA/PLC integration.
- Compatible with ABB’s System 800xA and Symphony Plus DCS platforms.
- Robust Design:
- Industrial-grade enclosure with IP20 protection for dust resistance and limited moisture ingress.
- Operating Temperature: -25°C to +70°C (-13°F to +158°F).
- User-Friendly Configuration:
- Intuitive interface with local HMI or configuration software for parameter adjustments.
2. Technical Specifications
Parameter
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Details
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Part Number
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Model
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Input Voltage
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24 VDC (±10%) or 100–240 VAC/VDC (auxiliary supply)
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Synchronization Accuracy
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±0.1 Hz (frequency), ±1° (phase angle), ±1% (voltage)
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Communication Protocols
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Modbus RTU/TCP, Profibus DP, IEC 61850 (optional), OPC UA
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Relay Outputs
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4 x configurable relay contacts (NO/NC) for alarms or circuit breaker control
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Certifications
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CE, UL, IEC 60255 (protection standards)
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Dimensions
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144 x 144 x 155 mm (H x W x D)
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3. Functional Capabilities
- Grid and Generator Synchronization:
- Ensures safe connection of generators, motors, or renewable sources (e.g., solar/wind) to grids.
- Supports black start operations for grid recovery after outages.
- Phase Sequence Detection:
- Verifies correct phase sequence before synchronization.
- Diagnostics and Logging:
- Event logging and fault recording for post-synchronization analysis.
- Real-time diagnostics via ABB’s Control Builder M or third-party SCADA systems.
4. Applications
- Power Plants:
- Synchronization of gas/diesel gensets, steam turbines, or hydro turbines with grids.
- Microgrids and Renewable Energy:
- Integration of solar farms, wind turbines, or battery storage systems into microgrids.
- Industrial Facilities:
- Motor synchronization in mining, oil refineries, or large manufacturing plants.
- Marine and Offshore:
- Power management on ships and offshore platforms.
5. Advantages
- High Precision: Ensures minimal inrush currents during synchronization, protecting equipment.
- Scalability: Modular design allows integration with multiple generators or grid sources.
- Cybersecurity: Secure communication protocols (e.g., OPC UA with TLS) for data integrity.
- Global Compliance: Meets international standards for safety and grid code requirements.
6. Integration and Compatibility
- ABB Ecosystem:
- Works with ABB’s REG670 protection relays and AC 800M controllers for comprehensive power management.
- Integrates with System 800xA for centralized monitoring and control.
- Third-Party Systems:
- Compatible with SCADA, PLCs, or energy management systems via Modbus, Profibus, or IEC 61850.
7. Ordering and Support
- Replacement Part: Use part number 3BHB006714R0271 for direct compatibility.
- Accessories:
- Communication cables, mounting kits, and configuration software (e.g., ABB PCM600).
8. Summary
The ABB SYN5201A-Z, V271 3BHB006714R0271 is a critical component for ensuring safe and efficient synchronization in power systems. Its precision, robust design, and integration capabilities make it ideal for applications ranging from traditional power plants to modern renewable energy grids.
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