ABB PM864AK02 3BSE018164R1 Controller Module

ABB PM864AK02 3BSE018164R1 Controller Module

The ABB PM864AK02 3BSE018164R1 is a high-performance process controller module within ABB’s AC 800M family, designed for industrial automation and distributed control system (DCS) applications. It is widely used in critical industries such as power generation, oil and gas, chemical processing, and water treatment. Below is a detailed overview of its features, functionalities, and technical specifications.

1. Key Features

• Processor and Performance:
  • Equipped with a PowerPC-based processor for high-speed execution of control logic and algorithms.
  • Supports real-time deterministic control for complex automation tasks.
  • Memory Capacity:
    • Flash memory for firmware and application storage.
    • RAM for real-time data processing and temporary storage.
• Redundancy and Reliability:
  • Supports hot standby redundancy when paired with a redundant controller (e.g., PM864AK01/PM864AK02 pair).
  • Automatic failover ensures uninterrupted operation in mission-critical processes.
• Communication Interfaces:
  • Ethernet Ports: Dual 10/100 Mbps Ethernet ports for integration with SCADA, HMI, or higher-level systems.
  • Fieldbus Support: Compatible with Profibus DP, Modbus TCP/RTU, and OPC UA/DA protocols.
  • Control Network: Integrates with ABB’s Industrial IT 800xA or Symphony Plus DCS via Control Network (CNet).
• I/O Integration:
  • Connects to S800 I/O modules (e.g., AI825, DI810) via Profibus DP or Ethernet for distributed I/O configurations.
  • Supports remote I/O racks for flexible system expansion.
• Environmental Robustness:
  • Operating Temperature: -40°C to +70°C (-40°F to +158°F).
  • EMC Compliance: Meets industrial standards for electromagnetic compatibility (IEC 61000-6-2/6-4).
  • Shock and Vibration Resistance: Suitable for harsh industrial environments.

2. Functional Capabilities

• Process Control:
  • Executes PID control, sequence logic, and advanced regulatory algorithms.
  • Supports batch processing and recipe management for industries like pharmaceuticals and food production.
• Safety and Security:
  • Cybersecurity: Implements role-based access control, data encryption, and secure communication protocols.
  • Functional Safety: Integrates with SAFEmaster safety controllers for SIL 2/3 applications (e.g., emergency shutdown systems).
• Diagnostics and Maintenance:
  • Online Diagnostics: Monitors module health, network status, and I/O channel errors in real time.
  • Predictive Maintenance: Leverages ABB’s Asset Vision tool for lifecycle management and failure prediction.
• Scalability:
  • Expandable via additional I/O modules or redundant controllers to meet growing automation demands.

3. Technical Specifications

4. Integration and Software

• Engineering Tools:
  • Control Builder M: ABB’s engineering suite for configuring logic, programming, and testing control strategies.
  • 800xA Operator Workplace: Provides HMI visualization, alarm management, and historical data logging.
• Compatibility:
  • Seamlessly integrates with ABB’s AC 800M system and S800 I/O modules.
  • Compatible with third-party PLCs and SCADA systems via OPC UA, Modbus, or Profibus DP.

5. Applications

• Power Plants: Turbine control, boiler management, grid synchronization.
• Oil & Gas: Pipeline monitoring, refining processes, offshore platform automation.
• Chemical Industry: Reactor control, batch processing, safety interlocks.
• Water/Wastewater: Pump station control, filtration, and pH regulation.

6. Advantages

• High Availability: Redundancy and fault-tolerant design minimize downtime.
• Flexibility: Scalable architecture adapts to small-to-large automation systems.
• Interoperability: Open communication protocols ensure compatibility with legacy and modern systems.
• Durability: Built to withstand extreme industrial conditions.

7. Ordering Information

• Replacement and Spares: The part number 3BSE018164R1 ensures compatibility with existing AC 800M systems.
• Redundancy Pair: Typically used with PM864AK01 as a redundant pair.

The ABB PM864AK02 3BSE018164R1 is a cornerstone of ABB’s automation portfolio, combining robust hardware with advanced control capabilities to meet the demands of modern industrial processes. For detailed configuration guidelines or safety certifications, consult ABB’s official documentation or technical support.