ABB GDC801B101 3BHE051592R0101 – Communication Interface Module
The ABB GDC801B101 3BHE051592R0101 is a high-performance communication gateway module designed for integration within ABB’s industrial automation systems, such as the AC 800M controller family. It facilitates seamless data exchange between field devices, control systems, and higher-level enterprise networks, ensuring interoperability and real-time communication in complex industrial environments like power plants, oil refineries, and manufacturing facilities.
Technical Parameters
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Category
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Specification
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Power Supply
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24 V DC (±20%), redundant power inputs supported
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Communication Protocols
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– PROFIBUS DP/PA
– Modbus RTU/TCP – OPC UA/DA – EtherNet/IP – IEC 60870-5-104 |
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Data Transfer Rate
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Up to 12 Mbps (PROFIBUS DP), 100 Mbps (Ethernet)
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Interfaces
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– 2x Ethernet ports (RJ45)
– 1x RS-485 (PROFIBUS/Modbus) – Fiber optic (optional) |
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Operating Temperature
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-25°C to +70°C
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Humidity
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5–95% (non-condensing)
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Certifications
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CE, UL, RoHS, IEC 61131-2
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Redundancy
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Supports redundant network configurations
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Compatibility
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ABB AC 800M controllers, 800xA automation systems, third-party PLCs/SCADA
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Functional Features
- Multi-Protocol Gateway
- Acts as a protocol converter between PROFIBUS, Modbus, OPC UA, and EtherNet/IP, enabling interoperability in heterogeneous networks.
- Seamless integration of legacy field devices with modern automation systems.
- Real-Time Data Exchange
- High-speed communication for time-critical applications (e.g., process control, safety systems).
- Low-latency data transmission with deterministic performance.
- Cybersecurity
- Secure communication via VPN, TLS/SSL encryption, and role-based access control.
- Compliance with IEC 62443 standards for industrial network security.
- Redundancy & Reliability
- Dual Ethernet ports for network redundancy and failover support.
- Hot-swappable design for maintenance without system downtime.
- Diagnostics & Monitoring
- Built-in web server for remote configuration, diagnostics, and firmware updates.
- Real-time traffic monitoring and error logging for proactive maintenance.
- Scalability
- Supports up to 1,000 field devices per module, scalable for large industrial networks.
- Compatible with ABB’s 800xA system for centralized asset management.
- Industrial Resilience
- Robust design for operation in harsh environments (high EMI, vibration, temperature extremes).
- Optional fiber-optic interfaces for noise immunity in electrically noisy areas.
Typical Applications
- Power Generation: Integration of turbines, transformers, and grid protection systems.
- Oil & Gas: Pipeline SCADA systems, remote wellhead monitoring.
- Manufacturing: Interfacing PLCs, sensors, and robotics with MES/ERP systems.
- Water Treatment: Real-time data aggregation from pumps, valves, and meters.
Compliance & Standards
- Safety: IEC 61131-2, UL 508.
- Communication: IEEE 802.3 (Ethernet), PROFIBUS DP (EN 50170).
- Environmental: RoHS, IP40 (enclosure).
Conclusion
The ABB GDC801B101 3BHE051592R0101 is a critical enabler of Industry 4.0 connectivity, bridging legacy and modern industrial communication protocols. Its combination of multi-protocol support, cybersecurity, and redundancy ensures reliable data exchange in mission-critical automation systems. Designed for scalability and resilience, it empowers industries to achieve seamless integration, operational efficiency, and future-ready infrastructure within ABB’s automation ecosystem.
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