ABB CP800 – Automation Controller
The ABB CP800 is a compact programmable logic controller (PLC) designed for industrial automation and control applications. It offers reliable performance in managing machinery, processes, and systems across industries such as manufacturing, energy, and infrastructure. The CP800 integrates seamlessly with ABB’s automation ecosystem, providing flexibility, scalability, and robustness for demanding environments.
Technical Parameters
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Category
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Specification
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Processor
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32-bit ARM or RISC-based CPU
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Memory
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16–64 MB Flash, 8–32 MB RAM (program/data storage)
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I/O Capacity
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Up to 256 digital/analog I/O points (expandable via modules)
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Communication Interfaces
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– 2x Ethernet (10/100 Mbps TCP/IP)
– RS-232/RS-485 serial ports – PROFIBUS DP, Modbus RTU/TCP, OPC UA – Optional CANopen, EtherCAT |
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Programming Standards
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IEC 61131-3 (ST, FBD, LD, SFC)
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Power Supply
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24 V DC (±20%) or 100–240 V AC (±10%)
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Operating Temperature
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-20°C to +60°C
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Humidity
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5–95% (non-condensing)
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Certifications
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CE, UL, cUL, RoHS, IEC 61131-2
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Protection Class
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IP20 (standard), optional IP54/65
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Functional Features
- Versatile Control Capabilities
- Executes logic, motion control, and PID algorithms for process automation.
- Supports multi-tasking with cyclic and event-driven program execution.
- Seamless Integration
- Compatible with ABB’s Automation Builder or Control Builder engineering tools.
- Interoperates with ABB drives (e.g., ACS880), HMIs, and third-party devices.
- Advanced Communication
- Ethernet/IP and OPC UA for cloud connectivity and Industry 4.0 applications.
- PROFIBUS and Modbus for legacy system integration.
- Redundancy & Reliability
- Optional hot-standby redundancy for critical processes.
- Watchdog timers and self-diagnostics for system health monitoring.
- Cybersecurity
- Role-based access control and encrypted communication protocols (TLS/SSL).
- Compliance with IEC 62443 standards.
- Compact & Modular Design
- DIN rail mounting for easy installation in control cabinets.
- Expandable with I/O modules (digital, analog, temperature, etc.).
- Harsh Environment Resilience
- Operates in high-vibration, dusty, and humid conditions (with optional IP54/65 housing).
Typical Applications
- Manufacturing: Assembly line control, robotic cell coordination.
- Energy Management: Pump control, HVAC systems, renewable energy plants.
- Water Treatment: Valve automation, chemical dosing, and filtration.
- Transportation: Conveyor belt systems, material handling.
Compliance & Standards
- Safety: SIL 2/3 (IEC 61508), ATEX (optional).
- EMC: IEC 61000-6-2 (immunity), IEC 61000-6-4 (emissions).
- Environmental: RoHS, WEEE.
Conclusion
The ABB CP800 is a versatile and rugged automation controller tailored for modern industrial applications. Its combination of high-speed processing, flexible I/O expansion, and robust communication protocols ensures efficient control and connectivity in diverse environments. Designed for scalability and ease of integration, it empowers industries to achieve operational excellence while maintaining compliance with global standards.
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