ABB CI857K01 3BSE018144R1 – PROFINET Communication Interface
The ABB CI857K01 3BSE018144R1 is a PROFINET communication interface module designed for integration with ABB’s AC 800M controllers. It enables seamless connectivity between ABB’s automation systems and PROFINET-compatible field devices, supporting real-time data exchange and industrial network reliability in process control applications.
Technical Parameters
Category
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Specification
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---|---|
Communication Protocol
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PROFINET IO (IEC 61158/61784), RT/IRT (Real-Time/Isochronous Real-Time)
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Data Transfer Rate
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100 Mbps (Fast Ethernet)
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Power Supply
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24 V DC (±20%), powered via AC 800M backplane or external terminal
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Interface Connectors
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2x RJ45 (Ethernet) for PROFINET IO
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Number of Devices
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Supports up to 256 nodes per PROFINET segment
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Isolation
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Galvanic isolation between PROFINET and controller
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Operating Temperature
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-25°C to +70°C
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Humidity
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5–95% (non-condensing)
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Certifications
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CE, UL, ATEX (optional), RoHS
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Redundancy
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Supports PROFINET redundancy (MRP/Media Redundancy Protocol)
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Compatibility
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ABB AC 800M controllers (e.g., PM861, PM864), 800xA automation systems
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Functional Features
- PROFINET IO Integration
- Acts as a PROFINET IO Controller to manage communication with PROFINET devices (I/O modules, drives, sensors).
- Supports Real-Time (RT) and Isochronous Real-Time (IRT) modes for deterministic data exchange.
- High-Speed Data Transfer
- Enables cyclic and acyclic communication for process control and parameter configuration.
- Optimized for time-critical applications with cycle times down to 1 ms.
- Diagnostics & Network Management
- Built-in diagnostics for network health monitoring (e.g., cable faults, device failures).
- Detailed status LEDs (link, activity, error) for quick troubleshooting.
- Redundancy & Reliability
- Supports MRP (Media Redundancy Protocol) for ring network topologies to ensure continuous operation during line faults.
- Hot-swappable design for maintenance without system downtime.
- Plug-and-Play Configuration
- Pre-configured GSDML (Generic Station Description Markup Language) files for easy integration with ABB’s Control Builder M engineering tool.
- Automatic device recognition and topology discovery.
- Industrial Resilience
- Robust design for operation in harsh environments (high EMI, vibration, temperature fluctuations).
- Galvanic isolation protects the controller from electrical noise on the PROFINET line.
- Scalability
- Expandable network architecture for large-scale industrial plants with multiple PROFINET segments.
Typical Applications
- Process Automation: Integration of PLCs, drives, and sensors in chemical plants or refineries.
- Manufacturing: Robotics, assembly line control, and motor synchronization in automotive production.
- Energy Management: Real-time data acquisition in smart grids or renewable energy systems.
- Water Treatment: Monitoring and control of pumps and valves in SCADA networks.
Compliance & Standards
- Communication: PROFINET Conformance Class B, IEC 61158/61784.
- Safety: ATEX II 3G Ex nA IIC T4 (optional for hazardous areas).
- EMC: IEC 61000-6-2 (immunity), IEC 61000-6-4 (emissions).
Conclusion
The ABB CI857K01 3BSE018144R1 is a critical enabler of PROFINET communication within ABB’s AC 800M-based control systems. Its combination of high-speed data transfer, robust diagnostics, and redundancy capabilities ensures reliable integration of field devices in demanding industrial environments. Designed for scalability and ease of use, it supports seamless connectivity across process automation, manufacturing, and infrastructure applications, aligning with ABB’s commitment to interoperability and operational efficiency.
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