ABB 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101 High power IGBT module

ABB 5SHY4045L0006 3BHB030310R0001

High-Power IGBT Module for Industrial Drives and Power Conversion

Technical Specifications

• Device Type: Insulated Gate Bipolar Transistor (IGBT) Module
• Voltage Rating:
  • Collector-Emitter Voltage (V_CES): 4500 V
  • Gate-Emitter Voltage (V_GES): ±20 V
• Current Ratings:
  • Continuous Collector Current (I_C): 400 A @ 25°C
  • Pulsed Collector Current (I_CP): 800 A
• Power Handling:
  • Maximum Power Dissipation (P_tot): 6.5 kW (with heatsink)
• Switching Characteristics:
  • Turn-On Time (t_on): ≤1.5 μs
  • Turn-Off Time (t_off): ≤3.0 μs
  • Switching Frequency: Up to 2 kHz (optimized for high-power applications)
• Thermal Properties:
  • Thermal Resistance (R_th(j-c)): 0.03 K/W
  • Operating Temperature Range: -40°C to +150°C (junction temperature)
• Isolation Voltage:
  • Isolation between baseplate and terminals: 10 kV AC (1 min)
• Certifications: UL, CE, RoHS, IEC 60747-9

Key Features

1. Ultra-High Voltage Design:
   • Optimized for 3.3 kV to 6.6 kV industrial drive systems, enabling efficient energy conversion in high-power applications.
2. Low Losses and High Efficiency:
   • Advanced trench-gate IGBT technology reduces conduction and switching losses, achieving >98% efficiency in inverter systems.
3. Robust Construction:
   • Press-pack housing with spring-loaded contacts ensures reliable mechanical and thermal stability under vibration and thermal cycling.
4. Integrated Diode:
   • Built-in anti-parallel diode for freewheeling current, simplifying circuit design in motor drives and converters.
5. Scalability:
   • Supports parallel and series configurations for multi-level converter topologies (e.g., MMC, NPC).
6. Cooling Compatibility:
   • Direct liquid-cooled baseplate (water/glycol) for efficient heat dissipation in high-density power stacks.

Functional Applications

• Industrial Motor Drives:
  • High-torque control for pumps, compressors, and rolling mills.
• Renewable Energy Systems:
  • Power conversion in wind turbine generators and solar inverters.
• Railway Traction:
  • Propulsion and regenerative braking systems for locomotives and metros.
• Grid Infrastructure:
  • HVDC transmission, STATCOM, and dynamic voltage regulation.
• Mining and Metals:
  • High-power rectifiers and DC-link applications.

Advantages for End Users

• Extended Lifespan:
  • 10+ years operational life under rated conditions, reducing replacement costs.
• Reduced Downtime:
  • Fault-tolerant design with short-circuit and overcurrent protection.
• Ease of Integration:
  • Compatible with ABB ACS2000, ACS6000, and PCS6000 drive systems.
• Global Support:
  • Backed by ABB’s worldwide service network for maintenance and technical assistance.

Typical Circuit Configuration

• Module Structure:
  • Half-bridge configuration (2 IGBTs + 2 diodes per module).
• Recommended Gate Drivers:
  • ABB 5SNA or 5STP series gate drivers with reinforced isolation.
• Protection Circuits:
  • Snubber circuits and dV/dt filters for EMI suppression.

Compliance and Standards

• Safety: IEC 61800-5-1 (adjustable speed electrical power drive systems).
• Environmental: Operates in humidity up to 95% non-condensing.
• EMC: Complies with EN 61800-3 for industrial environments.

Ordering Information

• Part Number: 5SHY4045L0006 3BHB030310R0001
• Weight: 3.2 kg
• Packaging: Anti-static, shock-resistant packaging with desiccant.