ABB 5SHX2645L0004 3BHL000389P0104 3BHB003154R0101 5SXE05-0156 Press fit IGBT module

ABB 5SHX2645L0004 3BHL000389P0104

High-Power IGBT Module for Industrial Drives and Energy Systems

Technical Specifications

• Device Type: Press-Pack IGBT (Insulated Gate Bipolar Transistor) Module
• Voltage Ratings:
  • Collector-Emitter Voltage (V_CES): 3300 V
  • Gate-Emitter Voltage (V_GES): ±20 V
• Current Ratings:
  • Continuous Collector Current (I_C): 2400 A @ 25°C (nominal)
  • Pulsed Collector Current (I_CP): 4800 A (short-term)
• Power Handling:
  • Maximum Power Dissipation (P_tot): 8.5 kW (with forced cooling)
• Switching Performance:
  • Turn-On Time (t_on): ≤1.8 μs
  • Turn-Off Time (t_off): ≤3.2 μs
  • Switching Frequency: Up to 500 Hz (optimized for low-loss operation)
• Thermal Properties:
  • Thermal Resistance (R_th(j-c)): 0.025 K/W
  • Operating Temperature Range: -40°C to +150°C (junction temperature)
• Isolation Voltage:
  • Baseplate-to-Terminal Isolation: 12 kV AC (1 minute withstand)
• Certifications: IEC 60747-9, UL, CE, RoHS

Key Features

1. Ultra-High Current Capability:
   • Designed for heavy-duty applications requiring extreme current handling, such as steel mills and mining equipment.
2. Low Switching Losses:
   • Advanced Trench Gate Field Stop technology minimizes energy losses, improving system efficiency by up to 99%.
3. Robust Mechanical Design:
   • Press-pack construction with spring-loaded contacts ensures stable performance under mechanical stress and thermal cycling.
4. Integrated Diode:
   • Built-in anti-parallel diode for seamless freewheeling current management in motor drives and converters.
5. Scalable Configuration:
   • Supports series/parallel stacking for multi-level converters (e.g., MMC, NPC) in HVDC and FACTS systems.
6. Cooling Flexibility:
   • Compatible with direct liquid cooling (water/glycol) for efficient heat dissipation in high-power density setups.

Core Functions

• Power Conversion:
  • Converts DC to AC (and vice versa) in high-voltage inverters and rectifiers.
• Motor Control:
  • Enables precise speed and torque regulation in mega-watt class industrial motors.
• Energy Management:
  • Facilitates regenerative braking and grid stabilization in renewable energy systems.
• Fault Protection:
  • Built-in short-circuit and overcurrent tolerance for fail-safe operation.

Applications

• Industrial Drives:
  • Rolling mills, compressors, and crushers in heavy industries.
• Renewable Energy:
  • Wind turbine converters and solar farm inverters.
• Railway Systems:
  • Traction drives for high-speed trains and metros.
• Grid Infrastructure:
  • HVDC transmission, STATCOM, and dynamic reactive power compensation.
• Oil & Gas:
  • High-power variable frequency drives (VFDs) for pipeline pumps.

Advantages

• Extended Operational Life:
  • 15+ years of service under rated conditions, minimizing lifecycle costs.
• High Reliability:
  • MTBF (Mean Time Between Failures) >1 million hours in harsh environments.
• ABB Ecosystem Integration:
  • Compatible with ABB ACS6000, PCS6000, and ACS5000 drive platforms.
• Global Compliance:
  • Meets IEC, IEEE, and EN standards for worldwide deployment.

Installation & Maintenance

• Mounting:
  • Bolt-on installation with torque-controlled fasteners (recommended torque: 5.5 Nm).
• Cooling Requirements:
  • Requires forced liquid cooling (flow rate ≥8 L/min) for optimal thermal management.
• Gate Driver Compatibility:
  • Pairs with ABB 5SNA or 5STP series gate drivers for enhanced switching control.
• Diagnostics:
  • On-board temperature sensors for predictive maintenance alerts.

Compliance & Safety

• Safety Standards:
  • IEC 61800-5-1 (adjustable speed drive systems), IEC 62477-1 (power electronics).
• Environmental Resilience:
  • Operates in humidity up to 95% non-condensing and altitudes up to 2000 m.
• EMC:
  • Complies with EN 61800-3 for electromagnetic compatibility in industrial settings.

Ordering & Logistics

• Part Number: 5SHX2645L0004 3BHL000389P0104
• Weight: 4.7 kg
• Packaging:
  • Anti-static, climate-controlled packaging with shock-absorbent materials.