UFC762AE101 3BHE006412R0101 ABB
◆◇◆ Functionality & System Integration ◆◇◆
The UFC762AE101 3BHE006412R0101 is a modular, multi-drive control unit designed for ABB’s advanced industrial automation and process control systems. It acts as a central hub for coordinating motor drives, enabling synchronized operation of machinery in high-demand environments. This unit optimizes energy efficiency, motion precision, and system reliability through adaptive torque control and real-time data exchange. Tailored for integration into heavy industrial systems, it supports applications such as conveyor networks, rolling mills, crane systems, and large-scale pumping stations. Its robust architecture ensures seamless performance in industries like steel production, mining, chemical processing, and port logistics, where scalability and fault tolerance are critical.
◼◼ TECHNICAL SPECIFICATIONS ◼◼
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Category
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Details
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Input Voltage
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3-phase 380–690 V AC (±10%), 50/60 Hz
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Output Power
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Up to 1.2 MW (configurable for multi-motor setups)
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Control Modes
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Vector control, torque control, speed control, and master-follower sync
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Communication
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PROFINET, EtherCAT, Modbus TCP/IP, OPC UA
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Protection
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Overcurrent, overvoltage, motor stall, phase loss, and thermal derating
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Operating Temp
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-10°C to +50°C (derating above 40°C)
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Certifications
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CE, UL, IEC 61800-5-1, SIL 2 (safety integrity)
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◼◼ CORE FEATURES ◼◼
🔹 Adaptive Power Management
- Dynamic Load Sharing: Distributes power across multiple drives to prevent overloads.
- Regenerative Braking: Converts braking energy into reusable power, cutting energy costs by up to 30%.
🔹 Industrial IoT Readiness
- Edge Computing Capability: Processes data locally for real-time analytics and predictive maintenance.
- ABB Ability™ Integration: Connects to cloud platforms for remote monitoring and fleet management.
🔹 Safety & Redundancy
- Safe Stop (SS1/SIL 2): Ensures compliant emergency shutdown in hazardous conditions.
- Dual Communication Ports: Redundant network paths eliminate single-point failures.
🔹 High-Speed Synchronization
- μs-Level Response Time: Enables precise coordination of motors in multi-axis systems (e.g., rolling mills).
- Encoder Feedback Support: Interfaces with absolute/inc encoders for closed-loop control.
◼◼ APPLICATION SYSTEMS ◼◼
- Steel & Metal Processing: Synchronizes rollers and tensioners in continuous casting lines.
- Mining & Minerals: Controls conveyor belts and crushers with torque-sharing algorithms.
- Oil & Gas: Manages pump-jack systems and pipeline compressors in harsh environments.
- Marine & Ports: Drives crane hoists and automated container handling systems.
- Water Treatment: Optimizes pump stations for variable flow demands.
◼◼ INNOVATIVE DESIGN HIGHLIGHTS ◼◼
- Modular Chassis: Hot-swappable power modules minimize downtime during maintenance.
- Liquid-Cooled Option: Reduces footprint and noise in high-power installations.
- Intuitive HMI: 7-inch touchscreen with drag-and-drop workflow configuration.
◼◼ SOFTWARE & DIAGNOSTICS ◼◼
- Drive Composer Pro: Advanced tuning and parameter cloning for fleet consistency.
- Fault Tree Analysis (FTA): AI-driven diagnostics identify root causes of system errors.
- Cybersecurity Suite: TLS encryption, role-based access, and firmware signing.
Combining industrial-grade resilience, IoT intelligence, and scalable power, the UFC762AE101 3BHE006412R0101 redefines large-scale automation. Its fusion of modularity and connectivity bridges legacy infrastructure and smart factories, positioning it as a cornerstone of ABB’s vision for sustainable, data-driven industry.
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